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There
is another form of offset printing which is known
as "Waterless Offset". Waterless offset uses the
concept of differential adhesion to keep image and
non-image plate areas separate during printing.
No fountain solution is used in this process.
The method
used to achieve this type of printing is a silicone
coating on the surface of the offset plate. During
plate development silicone is removed from the image
area of the plate. Silicone is not removed, however,
form the non-image areas. The image areas with no
silicone now sit slightly below the non-image silicone
area forming very shallow "wells" to hold the ink.
The ink is formulated to resist adhesion to the
silicone but will deposit in the non-silicone shallow
well areas.
Ink
viscosity is important so several of the ink rollers
must be cooled/heated to maintain a constant temperature
which in turn will keep the viscosity constant.
Waterless
printing has some advantages over conven-tional
offset as colors are more vibrant and the printed
image sharper; however, the overall cost is slightly
higher. The plate being made with silicone scratch
easily so most waterless printing today is done
on sheetfed presses.
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