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To understand
printing, one must understand the various printing
methods used today to print a product. While there
are many different printing methods used today,
there are still four main methods:
- Letterpress
- Flexography
- Gravure
- Offset
Lithography
Letterpress
is the oldest and fastest diminishing method used
today. Developed centuries ago by the Chinese it
is still used to print newspapers, labels, etc.
Its quality, however, is not that of the other main
processes and tends to print mid to low quality.
Flexography
is a newer printing process developed during the
mid 1900's. Flexography has found wide application
in printing for food packaging with plastics and
non-absorbent stock. It is also used to print envelopes,
newspapers, pressure sensitive labels, etc.
Gravure
is another old printing process used to print packaging,
magazines, wallpaper, gift wrap, etc. The major
advantage of Gravure is that it can print very long
runs due to its confi guration. Sear advertising,
for example, can count into the millions of printed
pieces. Unlike offset, Gravure uses a metal printing
cylinder can handle these types of long jobs without
wearing out the printing cylinder. Money and postage
stamps are also printed using a form of Gravure
(Intaglio).
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Distribution by Process
Printing, Publishing and Packaging
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1995 |
2025* |
| Offset Lithography |
47% |
30% |
| Water-based |
46% |
20% |
| Waterless |
1% |
10% |
| Gravure |
20% |
20% |
| Flexography |
18% |
20% |
| Letterpress |
7% |
2% |
| Screen & other Plate Systems |
3% |
2% |
| Electronic, ink Jet, etc (non-Plate) |
5% |
26% |
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* Projections by Mike Bruno, an industry
consultant
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Offset
Lithography was developed during the late 1800's
in Germany and has become a very popular printing
process. Offset Lithography is used to print newspapers,
magazines, advertising, business forms, direct mail,
etc. Offset is the most widely used printing process
used today.
There
are, of course, other printing methods such as screen,
electronic, etc., but the four above mentioned processes
dominate the printing industry today. This will,
of course, change during the next 25 years as other
technologies come into being. Let's now start to
explore the various different priting methods including
the four main processes used today.
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