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"Flexo"
- A branch of letter press, flexo is a relief process
but differs in the composition of the image carrier,
ink and the method of ink application.
The image
carrier may be a molded rubber plate, a photochemically
produced photopolymer plastic plate or an image
etched into a rubber roller.
Low viscosity
inks (both water and solvent) are used in flexo
printing. A simple ink metering system is used.
An "anilox" roll is a knurled roll with wells carrying
a fixed volume of ink to the printing plate. The
number of cells per linear inch determines ink carrying
capacity. A coarse anilox may have 120 cells per
square inch while an anilox roll used for fine halftone
reproduction might have 500 cells per inch. Anilox
rolls may be chrome plated, ceramic or plasma arc
sprayed ceramic for long wear.
In
the early 1950's this type of printing was known
as Aniline printing since the "inks" were made with
aniline dyes. It was found that many of these dyes
were carcinogenic. The industry quickly developed
pigment based inks but the name stuck. As a majority
of printing was done on packaging the buying public
did not forget the dye problem and was very hesitant
to purchase packages printed with this process.
The industry quickly changed the name to "flexography"
as the plate was flexible.
Flexo,
today, is primarily used for packaging, labels,
wall covering, wrapping and envelope printing. Single
color book printing is done on a hybrid flexo press
that combines flexo with letterpress also is known
as the Cameron Book press.
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