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It is an interesting
story on how the offset or lithographic process was invented.
Back in 1789 a law student at the University of Ingolstadt
in Bavaria, Germany, wrote a play entitled "Die Maedchenkenner"
and had it published. After printing costs were subtracted,
he made a sizable profit and was now convinced his fortune
was to be made on the stage. Alois Senefelder is little
known to us today as a playwright, but is recognized as
the inventor of lithography.
The play, Die
Maedchenkenner, Herr Senefelder wrote was successful.
His following plays, however, were not well received and
he lost money on all of them. He became convinced, however,
that it was not the quality of writing but rather the
high cost of printing that caused his financial strain.
After viewing the printer in action, he decided the art
of printing was a simple task and resolved to learn the
craft so that he could not only write but print his own
works.
At this time
in the area of Bavaria, the most common method of printing
was copperplate engraving. The images to be printed were
carved in reverse into soft copper plates with a flexible
steel tool. Senefelder purchased the necessary tools and
materials and began to learn the printer's craft. He soon
learned that this new craft he was undertaking was not
as easy to learn as it looked. He made many errors in
engraving the copper and finally had to invent a correction
fluid to correct his mistakes.
Unfortunately,
even with his correction fluid, Herr Senefelder's skills
and finances were so limited that he could not afford
to continue practicing on real copper plates. He tried
other materials to no avail.
During his
search for another plate material, he happened upon a
material called kellhein stone, which was a limestone
quarried at a local site. This stone possessed a unique
quality that slabs of nearly any thickness could be easily
cut and unlike copper, could be polished to a perfect
surface with little effort.
Senefelder
practiced writing in reverse on the newly found stone
to develop the skill necessary to be able to return to
copper. In his book Senefelder wrote:
"I had just
succeeded in my little laboratory in polishing a stone
plate, which I intended to cover with etching ground,
in order to continue my exercises in writing backwards,
when my mother entered the room, and desired me to write
her a bill for the washerwoman, who was waiting for the
linen. I happened not to have even the smallest slip of
paper at hand, as my little stock of paper had been entirely
exhausted by taking proof impressions from the stones
nor was there even a drop of ink in the inkstand. As the
matter would not admit the delay, and we had nobody in
the house to send for a supply of the deficient materials,
I resolved to write the list with my ink prepared with
wax, soap and lampblack, on the stone which I had just
polished, and from which I could copy it at leisure."
(Alois Senefelder, A Complete Course of Lithography -
1819 edition)
From that experience
Senefelder got an idea. Making a border of wax around
the stone, he allowed an acid solution to stand on the
entire stone surface for a short period of time. The limestone
was etched away in any areas on which he had not drawn
an image. The wax writing solution resisted the acid.
After he removed the acid, he found that the coated, or
image, areas were raised about 1/10 inch above the rest
of the stone. By carefully rolling ink over the surface,
he could ink only the image and easily transfer this ink
to a sheet of paper with a little pressure.
This method
was still not what we today consider "Lithography" as
Senefelder was printing in relief. Because of the low
cost of the stone, Senefelder felt he could easily sell
the technology to local printers for jobs. He began to
experiment with his invention immediately. Senefelder
called his invention "lithography," based on the Greek
words Lithos, meaning stone, and graphein, meaning to
write, hence, stonewriting.
While this
method of printing was a significant advancement over
the older copperplate system, his greatest contribution
was the refinement of what he called "chemical lithography."
After several years of experimentation, Senefelder observed
that a solution of "gum" (arabic gum and water), when
coated over the stone, would clog the pores in the stone
and would repel ink. As long as the gumwater mixture remained
moist, an ink brayer rolled over the entire stone surface
would deposit pigment only in the image areas on the stone.
By alternately moistening and inking the stone, he could
build up a layer of pigment sufficient to transfer a perfect
image to a sheet of paper.
It is this
concept of moisture and ink repelling each other that
is the basis for all contemporary lithographic printing.
Today this concept has been modified such that the ink
is made to pickup as much as 50% of the gum-water (fountain
solution) mixture.
As time and
experimenting progressed, Senefelder found that the gum-water
mixture worked best under acidic conditions, in the pH
range between approximately 3.5 and 5.0. The gum arabic
was not as effective outside this pH range and ink would
begin transferring to the non-image areas. During the
printing process, contaminates would enter into the gum-water
mixture raising or lowering the pH to a point where the
gum was no longer effective in protecting the non-image
areas from ink.
To combat this,
buffering agents were added to the gum-water mixture to
keep the pH stable as contaminates were introduced to
the mixture. As lithographic plate technology progressed,
acids were also added, such as phosphoric acid, to help
clean the offset plate by very slightly etching the non-image
areas during each revolution of the printing press. Other
additives are added today such as cleaners, lubricants,
wetting agents, etc.
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