|
The conventional
or Direct dampening system employs a fountain roller which
picks up the fountain solution in the fountain pan. A
ductor roller takes the fountain solution from the fountain
roller and passes it to a distributor roller. From here
the fountain solution is transferred to the offset plate
via one or two fountain form rollers. The ductor and form
rollers (rollers that contact the plate) of the system
usually have a cloth or paper cover which some printers
call a "sock". In years past they were known as "molleton"
covers. Today the rollers are covered with 3M paper sleeves
or a fabric type such as Veratec Red Runners.
A drawback
of this system is the slow reaction time in making adjustments
due to the "back and forth" action of the ductor. Also
the cloth covers become soiled with ink and need cleaning,
otherwise they can transfer the ink to the non-image areas
of the plate.
The Indirect
conventional dampening system feeds the fountain solution
directly into one of the ink form (roller that touches
the plate) rollers. This system is known as "indirect"
since the fountain travels to the plate via an ink form
roller and not directly to the plate as the above system
does. Some indirect systems, such as the one shown on
the right, will have the ability to feed the fountain
solution into the ink system as well as to the offset
plate. A ductor roller still picks up the fountain solution
and transfers it to the transfer rolls and then to the
form rollers. Most newer presses today, however, do not
employ the ductor roller but use a continuous feed system
(see inset).
A fine emulsion
of ink and water is then developed on this ink roller.
This is one reason printers need to know about "water
Pickup" or what percentage of water can be taken up by
the ink. This system is also known as an "integrated"
dampening system as it is integrated into the ink system.
One of the benefits of this system, is that is does not
use covers thus it reacts quicker when dampening changes
are made.
You generally
find this type of dampening on newer and faster press
equipment today.
The continuous
dampener is actually a roll type coater. There area two
types of continuous dampeners - one type feeds fountain
solution directly to the plate and the other feeds it
directly into the ink system. The continuous dampener
uses a four roller system:
- Fountain
Pickup roller
- Slip roller
- Transfer
roller
- Water form
roller
The slip roller
controls the amount of fountain solution supplied to the
plate. Speed the roller up and you feed more fountain
solution. Slow it down and you supply less. The use of
alcohol on these type of dampeners was standard for years.
Alcohol (Isopropyl Alcohol) was used as it increased the
fountain solution viscosity and made it "more wettable"
so that transfer was easier from one roller to the other.
The Government, however, has pushed to eliminate the use
of alcohol as it is contains VOC's (Volatile Organic Compounds).
Alcohol substitutes such as Glycol ethers, Butyl Cellusolve,
etc., are being used today to accomplish the same task.
Roller hardness is also being changed to help accomplish
the same job - easy transfer of the fountain solution.
Continuous
dampeners can either feed directly to the plate (above)
or directly into the ink system (right). Advantage can
vary but usually is determined by the press manufacturer.
Recall that
most lithographic plates function on the principle of
water and ink receptive areas. In order for ink to adhere
only to the image areas on the plate, a layer of moisture
must be placed over the nonimage areas. The dampening
system accomplishes this by moistening the plate consistently
throughout the press run.
|